If you operate hydraulic equipment, you know that the equipment is designed to work well and last a long time. However, in order for you to maximize the lifespan of your machine you need to maintain them properly. Hydraulic equipment uses fluid power to run. The fluid is pushed through a series of hydraulic motors and cylinders, where it becomes pressurized according to the way you set resistance settings. Because of this, small things, such as low fluid levels or worn out fluid, could cause major problems for your machine. Check out these tips to help you keep your hydraulic machine running in tip-top shape.
Have Regular Inspections
Ideally, you should have an industrial repair service company regularly inspect your hydraulic machinery. The frequency in which you need to have your machine inspected depends on the type of machine you're operating. You can find the recommended inspection time frame for your particular machine in the owner's manual.
When an industrial repair service technician inspects your machines, he or she will also perform routine maintenance tasks, such as changing the hydraulic fluid in the machine. So, not only will a regular inspection help you spot issues before they turn into major problems, but the routine maintenance that's performed during the inspection helps keep your machine running properly.
Keep the Hydraulic Fluid Clean
Even though your machine's hydraulic fluid gets changed during its routine inspection, you still need to make sure the fluid remains clean between inspections. So, you need to follow the instructions in your owner's manual to check the fluid on a regular basis or use an oil analysis program to check the cleanliness and quality of the fluid.
Hydraulic fluid is an amber-colored liquid that has an oil-like consistency. While the fluid may be a dark amber shade, it should not resemble used diesel engine oil or look milky. If it does, it's contaminated and needs to be changed. You can also tell if the hydraulic is contaminated by its consistency. If the fluid looks thin, another fluid may have contaminated it. If it's too thick, it's old. Either way, the fluid needs to be changed.
Track Your Machine's Stats
Do you know your machine's normal operating temperature or pressure range? If you don't, you need to monitor your machine more closely. By keeping track of the machine's normal operating temperature and pressure range, you have the information that you need to determine whether or not there is a problem with the machine. If the machine isn't operating within its normal ranges, you need to call an industrial repair service company to help you diagnose and repair the issue. If you aren't keeping track of your machine's stats, you're less likely to spot small problems before they become major issues.
Hydraulic equipment doesn't typically require a lot of routine maintenance, so it's common for owners to forget about small tasks. By tracking your machine's normal operating statistics, having regular inspections, and keeping the hydraulic fluid clean, you can maximize the lifespan of your hydraulic machine. For more information, contact companies like E J Painting & Fiberglass.